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Dongguan Zhongli Instrument Technology Co., Ltd.
Home ProductsTwo Roll Mill

400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer

China Dongguan Zhongli Instrument Technology Co., Ltd. certification
China Dongguan Zhongli Instrument Technology Co., Ltd. certification
Exceptional company. 5 STAR!!! Ship rapidly the item and very WELL packed and protected.Very good machinery and very good communication with company. i more than highly recommend using Dongguan Zhongli Instrument.

—— Remy Attalin

The response from the seller was very fast and helpful. Issuing and confirming the PO/PI was done in a single day. The product was shipped the next day after the transaction is confirmed. Couldn't be more satisfied in terms of service provided by the seller. The machine is well packed in wooden case. Everything arrived in good condition. Come with

—— Warunee Nahauythong

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400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer

400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
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Large Image :  400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer

Product Details:
Place of Origin: CHINA
Brand Name: ZL
Certification: CE,ISO
Model Number: ZL-3018
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Negotiable
Packaging Details: 400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer is packaged within wooden case.
Delivery Time: 5-8 work days
Payment Terms: L/C, T/T, Western Union
Supply Ability: 60 sets / month
Detailed Product Description
Product Name: 400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer Heating Mode: Electricity Heating , Oil Heating ( Option)
Power: Power Cooling Mode: Water Cooling ( Option)
Roll Temperature: Room Temperature -- 300℃ Roll Hardness: HRC 50 ~ 60
High Light:

400mm Internal Mixer

,

Plastic Rubber Banbury Mixer

,

Metal Ceramic Kneader Mixer

400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer

 

 

 

Introduction:

 

Two roll mixing machine are engineered to provide unmatched performance for masticating and kneading natural rubber,synthetic rubber , EVA or PVC pellets with various chemical materials,This machine is mainly used to plastic ,hot mill and mixing mill of natural and synthetic rubber for rubber product factory

 

Feature:

 

1. Auto feeding oil or grease lubrication, it is easy to maintain and protect machine.

 

2. Brake and emergency stop device can ensure the safety of personnel and equipment.

 

3. Frame, frame cap and base are welded and treated by annealing for stress relieving.

 

4. Methods of adjusting roll nip: manual or electric.

 

5. Rolls material is chilled cast alloy iron which hardness is reach to 70HB.

 

6. Construction of mill rolls: drilled roll, bored roll, grooved roll.

 

7. We can design speed ratio as per customers' formula and processing requirements.

 

 

Intelligent control panel and PLC control system.

 

1. Real-time data record and export of kneading time, temperature (mixing chamber and front/rear rotors), ram pressure, current, torque and recipe code.

2. The control system can be set up to 20 mixing steps, save 20 recipe spaces.

3. The control system is capable of remote import of the process recipe and data monitoring, communicating with MES via Ethernet communication interface.

4. An Ethernet communication interface and 20% of the control points are reserved. Touch screen is provided.

 

Technical parameters:

 

Model   ZL-3018-76 ZL-3018-120 Zl-3018-160 ZL-3018-200 Zl-3018-230 Zl-3018-300 ZL-3018-400
Diameter of roll mm 76 120 160 200 230 300 400
Length of roller face mm 300 350 350 500 650 650 900
Mixing Capacity kg 0.002-0.6 0.002-2 0.002-2.8 0.002-5 0.005-10 1-15 5-30
Front roll surface speed rpm 19 19 19 19 19 19 19
Friction ratio   1:1.30 1:1.35 1:1.35 1:1.35 1:1.27 1:1.27 1:1.27
Roll gap range mm 0-3 0-6 0-6 0-8 0-12 0-12 0-15
Driving Power KW 1 1.5 2.2 7.5 11 30 37
Heating Mode Electricity heating , Oil Heating ( option)
Cooling Mode Water Cooling ( option)
Roll Temperature Room temperature -- 300
Roll Hardness HRC 50 ~ 60
Temperature Accuracy ± 2 ℃ (we adopt the high accuracy PID micro computer controller)
Safety device It have 6 safety buttons and safety guard is option
Machine weight kg 160 460 660 860 1960 2960 3800
Overall dimension mm 1100x400x1180 1100x550x1380 1200x650x1380 2200x750x1380 2200x950x1580 2600x950x1580

5295x1789

x170

Power 380V 3 phase 50-60hz

 

People Also Ask:

 

1. What is two roll mill process?

The two roll rubber mill is a machine used to process natural rubber into various compounds. Two horizontally opposed stainless steel rolls rotate in opposite directions towards each other at different speeds to mix the rubber and ingredients used to create the rubber compounds.

 

2. What is the principle of roller mill?

Roller mills use the process of stress (which is applied by the rotating wheels) and attrition in milling of solids in suspensions, pastes or ointments, and some solid materials. The rollers rotate at different speeds and the material is sheared as it passes through the gap.

 

3. What is the friction ratio of a two roll mill?
The distance between the mill rolls can be varied and this gap is known as nip. The speed difference between the rolls is called friction ratio and it allows the shearing action. The back roll moves faster than the front roll; a common friction ratio is 1:1.25. Two roll mill mixing is also known as open mill mixing.

 

 

400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer 0400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer 1

 

 

Advantage Service:

 

1. We have R&D, designing department which can not only provide technological machines but also can satisfy special customized needs of our clients.

2. Over 50 years’ manufacturing experience, advanced machine and sophisticated handcraft.

3. There are TWO laboratories in our factory: Environmental laboratory and Physical laboratory.

4. Our factory have adequate stock monthly, which can meet customers’ urgent needs.

5. Annual sales over 1,000,000USD; 30,000㎡manufacturing base, equipped with 120 technicians, we are capable to take large budget project.

 

 

Technical Support:

 

1. SUS Stainless plate is cut by advanced leaser machine which can ensure accuracy; All machine appearance is anti-rust electrostatic painting;

2. Imported electronic components: ABB/Siemens/Panasonic/Saginomiya/Danfoss/Emkarate/Omron and imported compressor:BOEK/TECUMSEH, which can keep the machine’s service life over 10 years.

 

 

After-sale Service:

 

1. We promise 14 month’s warranty and lifetime maintenance.

2. During the warranty time, any components broken is FREE to change, and we offer FREE picture, video instruction after your purchasing of our machine.

3. All machine is sent with a packing list, operation instruction(paper file), warranty certificate(with valid date) and other accessories.

 

 

Package:

 

We pack machine with plastic wrap (water proof), then pack with poly wood board,

cystosepiment inside the board and machine for fixture.

Contact Details
Dongguan Zhongli Instrument Technology Co., Ltd.

Contact Person: Ms. Fiona Zhong

Tel: +86 135 3248 7540

Fax: 86-0769-3365-7986

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