400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer

400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer

Introduction:

Two roll mixing machine are engineered to provide unmatched performance for masticating and kneading natural rubber,synthetic rubber , EVA or PVC pellets with various chemical materials,This machine is mainly used to plastic ,hot mill and mixing mill of natural and synthetic rubber for rubber product factory

Feature:

1. Auto feeding oil or grease lubrication, it is easy to maintain and protect machine.

2. Brake and emergency stop device can ensure the safety of personnel and equipment.

3. Frame, frame cap and base are welded and treated by annealing for stress relieving.

4. Methods of adjusting roll nip: manual or electric.

5. Rolls material is chilled cast alloy iron which hardness is reach to 70HB.

6. Construction of mill rolls: drilled roll, bored roll, grooved roll.

7. We can design speed ratio as per customers' formula and processing requirements.

Intelligent control panel and PLC control system.

1. Real-time data record and export of kneading time, temperature (mixing chamber and front/rear rotors), ram pressure, current, torque and recipe code.

2. The control system can be set up to 20 mixing steps, save 20 recipe spaces.

3. The control system is capable of remote import of the process recipe and data monitoring, communicating with MES via Ethernet communication interface.

4. An Ethernet communication interface and 20% of the control points are reserved. Touch screen is provided.

Technical parameters:

People Also Ask:

1. What is two roll mill process?

The two roll rubber mill is a machine used to process natural rubber into various compounds. Two horizontally opposed stainless steel rolls rotate in opposite directions towards each other at different speeds to mix the rubber and ingredients used to create the rubber compounds.

2. What is the principle of roller mill?

Roller mills use the process of stress (which is applied by the rotating wheels) and attrition in milling of solids in suspensions, pastes or ointments, and some solid materials. The rollers rotate at different speeds and the material is sheared as it passes through the gap.

3. What is the friction ratio of a two roll mill?
The distance between the mill rolls can be varied and this gap is known as nip. The speed difference between the rolls is called friction ratio and it allows the shearing action. The back roll moves faster than the front roll; a common friction ratio is 1:1.25. Two roll mill mixing is also known as open mill mixing.

Advantage Service:

1. We have R&D, designing department which can not only provide technological machines but also can satisfy special customized needs of our clients.

2. Over 50 years’ manufacturing experience, advanced machine and sophisticated handcraft.

3. There are TWO laboratories in our factory: Environmental laboratory and Physical laboratory.

4. Our factory have adequate stock monthly, which can meet customers’ urgent needs.

5. Annual sales over 1,000,000USD; 30,000㎡manufacturing base, equipped with 120 technicians, we are capable to take large budget project.

Technical Support:

1. SUS Stainless plate is cut by advanced leaser machine which can ensure accuracy; All machine appearance is anti-rust electrostatic painting;

2. Imported electronic components: ABB/Siemens/Panasonic/Saginomiya/Danfoss/Emkarate/Omron and imported compressor:BOEK/TECUMSEH, which can keep the machine’s service life over 10 years.

After-sale Service:

1. We promise 14 month’s warranty and lifetime maintenance.

2. During the warranty time, any components broken is FREE to change, and we offer FREE picture, video instruction after your purchasing of our machine.

3. All machine is sent with a packing list, operation instruction(paper file), warranty certificate(with valid date) and other accessories.

Package:

We pack machine with plastic wrap (water proof), then pack with poly wood board,

cystosepiment inside the board and machine for fixture.